Thermocouples & RTD’s
Thermocouples & RTD's
Thermocouples and RTD sensors are precision temperature measuring devices designed for demanding industrial applications. Built using high-grade sheath materials, mineral insulation, and robust protective lead options, these sensors deliver exceptional accuracy, stability, and fast thermal response across wide temperature ranges.
Thermocouple Sensors
Vinayak Industry offers a line of premium temperature sensors, including standard and customized thermocouples, mineral insulated thermocouples, and RTDs. Engineered using only highest-grade sheath materials for any environment or temperature range, every sensor undergoes rigid quality control procedures and a thorough inspection process.
Key Features & Capabilities
- Rigid Quality Control: All sensors are subject to thorough inspection procedures and strict quality control, supported by expert engineering assistance.
- Versatile Lead Protection: Available with 24 ga. fiberglass leads protected by Stainless Steel Armor or Stainless Steel Overbraid.
- Junction Options: Available in both Grounded and Ungrounded constructions across standard and miniature variants.
- High-Temperature Performance: Special HotRunner configurations feature high-temperature sealing up to 300°C and Kapton insulated lead wire.
- Flexible Mounts & Adaptors: Fits standard and metric bayonet adapters, 12" springs with bayonet caps, spade lugs, and washer-style mounts.
Thermocouple Variants & Specifications
| Thermocouple Type | Lead & Wiring Details | Adapter / Construction Details |
|---|---|---|
| Adjustable Depth Thermocouples w/ Stainless Steel Armor | 24 ga. Fiberglass leads with stainless steel armor & Spade lugs | Fits standard bayonet adapters, 12" spring with bayonet cap; Grounded & Ungrounded construction |
| Bendable Probe Thermocouples | 24 ga. Fiberglass leads w/ SS armor & Spade lugs | Bendable probe body; Grounded & Ungrounded construction |
| Adjustable Depth Thermocouples w/ SS Overbraid (Metric) | 24 ga. Fiberglass leads w/ SS overbraid & Spade lugs | Fits metric bayonet adapters, Metric bayonet cap with two slots; Grounded & Ungrounded construction |
| Miniature Mineral Insulated Thermocouple for HotRunner System | Kapton Insulated Lead Wire | 0.5, 1.0, 1.5, 2.0 up to 6.0mm diameter; High temperature sealing up to 300°C; Grounded or Ungrounded constructions |
| Fixed Depth Thermocouples | 24 ga. Fiberglass leads with SS armor & Spade lugs | Fits standard bayonet adapters; Grounded construction |
| Washer Style Surface Thermocouples | 24 ga. Fiberglass leads w/ stainless steel overbraid & Spade lugs | Washer ring surface mount; Grounded construction |
Applications
- Hot Runner Systems & Plastic Injection Molding
- Surface Temperature Measurement & Pipe Mounting
- High-Temperature Industrial Process Control
- Machinery & Equipment Temperature Sensing
- Custom Mineral Insulated Temperature Measurement Environments
RTD Sensors
RTD sensors offer precision resistance temperature detection designed for high-accuracy industrial monitoring. Built with flexible probes, durable stainless steel braid protection, and versatile mounting options including brass washer styles and standard thermocouple-style probes.
Key Features & Capabilities
- Flexible Wiring Options: Available in both 2 wire or 3 wire configurations for accurate measurement.
- Flexible Probe Design: Built with flexible probes to suit tight bends and complex installation setups.
- Stainless Steel Braid: Outer protective stainless steel braid ensures durability and mechanical protection.
- Standard Connections: Equipped with spade lugs for quick and secure terminal wiring.
- Versatile Mounting Styles: RTD probes are available in brass washer styles as well as other standard TC body styles.
RTD Sensor Variants & Specifications
| Sensor Variant | Wiring & Lead Protection | Construction & Mounting Details |
|---|---|---|
| Flexible Probe RTD | 2 wire or 3 wire; Stainless steel braid with spade lugs | Flexible probe body with adjustable/spring bayonet options |
| Brass Washer RTD | 2 wire or 3 wire; Stainless steel braid with spade lugs | Brass washer tip designed for direct surface mounting |
| TC Style RTD Assembly | 2 wire or 3 wire; Stainless steel braid with spade lugs | RTD element built into various standard thermocouple probe housings |
Applications
- Surface Temperature Sensing with Brass Washer Mounts
- Industrial Thermal Process Monitoring & Automation
- Plastics Processing & Mold Temperature Control
- Machinery & Equipment Overheat Protection
- HVAC & Pipeline Temperature Detection
